Systematic production of trolley furnace quality products

The quality of a trolley furnace usually refers to the degree of product qualification. As indicators, it includes finished product rate (scrap rate), rework rate, and product service life. The quality of the trolley furnace is not a direct indicator of energy conservation, but it has a significant impact on energy conservation.

The service life of the trolley furnace is doubled, which not only reduces the energy consumption of producing a product, but also achieves significant economic benefits. For example, coating TiN on cutting tools can significantly improve their service life and cutting speed. When the cutting speed doubles, it means that one cutting machine can be used on top of two other machines, and its energy-saving effect is not as good as the energy-saving effect of the cutting tool itself.

Improving the quality of the trolley furnace is closely related to energy conservation, but from the perspective of energy conservation, we still hope to consume fewer resources while ensuring quality.

The productivity of a trolley furnace refers to the amount of production that the equipment can complete in a unit of time. This is often the target pursued by factories in order to produce more products with less equipment and manpower. This indicator is not a direct indicator of energy conservation, but high productivity equipment can bring good energy-saving effects.

According to this indicator requirement, trolley furnaces often hope for systematic, continuous, and large-scale product production. It is required to organize large-scale and batch production, with trolley furnace products as the object, and each process should be coordinated and connected to form an unmanned production line; To maximize the comprehensive utilization of energy, reduce energy consumption, and improve productivity and labor productivity. For example, in a large-scale double row carburizing automatic line, the carburizing continuous furnace has double rows of discs, which greatly increases productivity.