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Pit Type Furnaces For Tempering | Vertical Stress Relief Systems | ±5°C Uniformity

Pit Type Furnaces For Tempering | Vertical Stress Relief Systems | ±5°C Uniformity

Heat treatment furnace manufacturer,Jiangsu Hongtai Industrial Furnace Technology Co., Ltd

pit tempering furnace, deep stress relieving oven, vertical tempering system

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Pit Type Furnaces for Tempering - Precision Heat Treatment for Enhanced Material Properties | Raymond Plating Equipment

Pit Type Furnaces for Tempering

Precision Heat Treatment for Enhanced Material Properties

Product Introduction

Our Pit Type Furnaces for Tempering are specialized vertical heat treatment systems designed for the precise and uniform tempering of long, heavy, or vertically oriented components. Tempering is a crucial post-quenching heat treatment process that reduces the brittleness of hardened materials, improves their toughness and ductility, and relieves internal stresses, making them more suitable for their intended applications. These furnaces are installed in a pit below floor level, allowing for easy loading of tall parts by overhead cranes. The vertical design ensures uniform heating and controlled cooling, which is vital for achieving consistent mechanical properties throughout components like shafts, rods, and tubes. Ideal for industries requiring high-quality tempering of elongated parts, our pit type tempering furnaces provide exceptional temperature uniformity and precise control over the tempering cycle, ensuring optimal material performance and reliability.

Key Advantages of Our Pit Type Furnaces for Tempering

  • Ideal for Long Components: Vertical design perfectly accommodates long shafts, rods, and tubes, ensuring uniform heat treatment.
  • Efficient Material Handling: Below-floor installation allows for easy loading and unloading of heavy, tall parts using overhead cranes.
  • Precise Temperature Control: Advanced heating systems and controls ensure excellent temperature uniformity throughout the tempering cycle.
  • Enhanced Material Properties: Effectively reduces brittleness, improves toughness, and increases ductility of hardened materials.
  • Stress Relief: Relieves internal stresses induced by prior quenching, preventing distortion and cracking.
  • Versatile Application: Suitable for tempering a wide range of metals and alloys, including steel, aluminum, and specialized alloys.
  • Robust & Durable Construction: Built with heavy-duty materials for long operational life and minimal maintenance, even under demanding conditions.
  • Space-Saving Design: Vertical orientation minimizes floor space requirements, making it suitable for facilities with limited horizontal space.

Technical Specifications

Parameter Unit Range/Value Notes
Maximum Operating Temperature °C Up to 750 Customizable for specific applications
Working Dimensions (Diameter × Height) mm Customizable Designed to customer specifications for various part sizes
Protective Atmosphere - Air, Nitrogen, Argon Selected based on material and process requirements
Temperature Uniformity °C ±5 (typical) Ensures consistent heat treatment results
Heating Method - Electric Resistance, Gas-fired Configurable based on energy source and preference
Cooling Method - Controlled Air Cooling, Furnace Cooling Selected based on desired material properties
Load Capacity kg Up to 50,000+ Designed for heavy and long components

Working Principle

Pit type furnaces for tempering operate by reheating previously hardened (quenched) components to a temperature below the critical point, holding them at that temperature for a specific duration, and then cooling them. This process reduces the brittleness and internal stresses introduced during quenching, while improving the material's toughness and ductility. The components are loaded into a basket or fixture and lowered into the pit furnace. The furnace then heats the parts uniformly to the desired tempering temperature. After the soaking period, the components are slowly cooled, often within the furnace or by controlled air cooling, to achieve the final desired mechanical properties. The vertical design of the pit furnace ensures excellent temperature uniformity for long components, which is crucial for consistent tempering results and preventing distortion.

Process Flow

1

Material Loading

Quenched workpiece is loaded into a basket and lowered into the pit furnace.

2

Heating & Soaking

Furnace is sealed, and material is heated to target tempering temperature and held for a specified time.

3

Controlled Cooling

Tempered material is slowly cooled inside the furnace or by controlled air cooling.

4

Unloading

Tempered material is removed from the furnace for further processing or inspection.

Solving Customer Pain Points

Excessive Brittleness After Quenching

Our tempering furnaces effectively reduce the brittleness of hardened materials, significantly improving their toughness and impact resistance.

High Internal Stresses & Distortion

The precise tempering process relieves internal stresses, minimizing distortion and preventing cracking in components after hardening.

Inconsistent Mechanical Properties

Superior temperature uniformity and controlled cooling ensure consistent mechanical properties throughout the entire load, especially for long parts.

Handling Long & Vertically Oriented Components

The pit type design is ideal for efficient and safe handling of long shafts, rods, and other vertically oriented parts, simplifying loading and unloading.

Energy Consumption for Deep Furnaces

Our furnaces feature advanced insulation and sealing, minimizing heat loss and ensuring energy-efficient operation for deep heat treatment chambers.

Complex Operation & Maintenance

Our user-friendly controls and accessible design simplify operation and maintenance, reducing downtime and ensuring continuous operation.

Customer Success Story

A leading aerospace component manufacturer utilized our Pit Type Tempering Furnace to process critical landing gear shafts. They reported a significant improvement in the shafts' fatigue life and impact strength, directly attributable to the precise and uniform tempering achieved by our furnace, ensuring compliance with stringent aerospace standards.

Customization & Support

We offer extensive customization options for working dimensions, temperature range, and atmosphere type to perfectly match your specific tempering requirements for long and vertically oriented components. Our expert team provides comprehensive support from design and installation to training and after-sales service, ensuring seamless integration and optimal performance.

Related Keywords

pit type tempering furnace, vertical heat treatment, long component tempering, industrial furnaces, material toughness, stress relief, deep furnaces, batch heat treatment, steel tempering, alloy tempering, long shafts, heat treatment solutions